With each endeavor, we’re not just advancing manufacturing; we’re redefining it. Our commitment to excellence shines through in our production line designed for crafting body-side inner and outer components. We pride ourselves on providing quality products, reflected in the quality of our carefully crafted equipment. From Geo fixtures ensuring precise panel geometry to material handling EOATs, our innovative solutions redefine manufacturing precision. In this project, we explore the impact of strategic tooling on the efficiency and quality of the production line.
Project Scope
The project's primary objective was to design and implement a production line. This encompassed everything from Geo fixtures and re-spot fixtures to material handling EOATs (End of Arm Tools), marketplace peg boards, storage stands, qualifying fixtures, turntable fixtures, and inspection carts.
Innovative Approaches to Complexity
A major challenge we faced was the need to create tools that could work for both two and three product variants. Our solution involved the utilization of a motion shuttle, where we mounted two Geo tools for different variants. This ingenious approach ensured continuous operation by shifting between active and idle tools.
Rather than relying on traditional robot EOATs transfer, we introduced Versa Rol with Antler for product transportation between stations. This decision not only enhanced efficiency but also showcased our commitment to exploring unconventional yet effective solutions.
Geo Tools : Precision in Design
Central to the success of our project was the design and implementation of Geo tools. These fixtures define the accurate geometry of welded panels. By crafting Geo tools, we ensured precision in the welding process and product assembly.
Marketplace Peg Board : Streamlining Operations
To streamline operations, we introduced the concept of a marketplace peg board. This strategic addition allowed operators to load all required products at the line's inception. As the marketplace traversed through various stations, gantry-mounted robots efficiently picked up panels, loading them onto the Geo stations with accuracy and care.
Storage Stands : Enhancing Robot Efficiency
We designed storage stands specifically catering to material handling tools. These stands proved invaluable for robots equipped with two styles of EOATs. By allowing robots to dock and undock EOATs based on product variants, we optimized the entire production process.
Inspection Cart : Ensuring Quality Assurance
Our commitment to quality assurance led to the development of an inspection cart. This tool accommodated all three product variants and was strategically positioned at the end of the line. Its primary function was to check weld spots, ensuring it complied with the quality standards.
Conclusion
Our production line is an innovative design that demonstrates high performance and reliability. Built to overcome the toughest challenges in manufacturing, advanced tools like Geo fixtures and marketplace peg boards play an essential role in increasing productivity and quality across all industries. In this era of transformative change, prioritizing the best solutions reflects the industry's commitment to progress, and SK International leads the way with our innovative production line. Are you ready to unlock the future of manufacturing together?
